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Title Gas Cofiring for Performance Improvement and Emissions Reduction in Stoker Boilers
Creator Waterland, L. R.; Mason, H. B.; Gemmer, R. V.; Drennan, Scott A.
Publisher Digitized by J. Willard Marriott Library, University of Utah
Date 1999
Spatial Coverage presented at San Francisco, California
Abstract Cofiring a small amount of gas in solid-fuel fired boilers is an efficient and economical way to resolve a variety of emissions and performance problems. GRI has developed and demonstrated a specialized cofire retrofit package featuring dual, opposed, high pressure drop gas burners to control the combustion over the solid fuel. Earlier demonstrations on coal-fired stokers have shown cofire to reduce emissions, enhance performance, increase efficiency and lower operating costs. In the present work, the cofire package has been applied to another eight coal-fired stoker boilers at five sites. At the first site, cofire reduced particulate up to 60 percent for 20 percent gas firing. At the second site, gas cofire was used to reduce NOx emissions by 20 percent for 20 percent cofire. At the third site, cofire achieved 15 percent NOx reduction for 10 to 15 percent cofire, and allowed routine smokeless startup and load ramping. At the fourth site, cofire allowed the recovery of formerly derated 20 percent of boiler capacity with 10 percent cofire. At the fifth, 7 percent cofire allowed a flue gas recirculation system formerly needed for opacity control to be disconnected.
Type Text
Format application/pdf
Language eng
Rights This material may be protected by copyright. Permission required for use in any form. For further information please contact the American Flame Research Committee.
Conversion Specifications Original scanned with Canon EOS-1Ds Mark II, 16.7 megapixel digital camera and saved as 400 ppi uncompressed TIFF, 16 bit depth.
Scanning Technician Cliodhna Davis
ARK ark:/87278/s60r9s1g
Setname uu_afrc
ID 11241
Reference URL https://collections.lib.utah.edu/ark:/87278/s60r9s1g

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Title Page 12
Format application/pdf
OCR Text 3 CO. 2 _5 3 O r n a oi 10 12 Gas Cofire, % Figure 10. Purdue Particulate Emissions at 190-kpph Load. Figure 11 shows the effect of cofire on N O x emission from the Purdue boiler. The data show that, at 180 kpph load, N O x emissions were reduced about 6 percent with 10 percent cofire, a reduction consistent with the displacement of coal fuel with gas. However, in tests at 160 kpph load, performed with better management of overall boiler excess air levels, 11 percent N O x reduction at 10 percent cofire were achieved. NOx reductions were 22 percent at 20 percent cofire. These reductions are greater than what would result from displacement alone and indicate that, with proper burner operation, reduction of coal flame N O x via reburning can occur. Figure 12 shows the effect of cofire on CO emissions from the Purdue boiler. The figure shows that cofire promoted quite effective C O burnout, particularly at 190 kpph load. At this load, C O emissions were reduced to less than 200 p p m at 3 percent 0 2 from 300 p p m in one test and from 700 p p m in a test more in keeping with past Purdue experience. Morton International Morton International, Inc., produces salt and specialty chemicals at its Manistee, Michigan, plant. In the salt production process, salt (sodium chloride) is dissolved from underground deposits into water, producing a brine that is pumped to the plant and processed in evaporators to produce the salt product. A single coal-fired stoker boiler at the plant provides the process steam for these operations, as well as for mechanical drives in the powerhouse, for electricity cogeneration, and for space heat. Particulate emissions from the Morton unit are controlled by a multiclone mechanical collector. However, the need for further opacity control at the base boiler load required at the plant caused Morton to install and operate a flue gas recirculation (FGR) system driven by a 75-hp fan. The power requirements of this system, coupled with its high maintenance requirements and troublesome operating characteristics, led Morton the search for an alternative means of opacity control. 12
Setname uu_afrc
ID 11236
Reference URL https://collections.lib.utah.edu/ark:/87278/s60r9s1g/11236