| Description |
A booster fan is an underground ventilation device installed in series with a main surface fan and is used to boost the pressure of air of the current passing through it. Currently, federal regulations in the U.S. do not permit the use of booster fans in underground bituminous and lignite coal mines. Considering that a booster fan is an active device with moving parts, it is imperative to install it with an efficient and reliable monitoring and control system. The important aspects of booster fans and monitoring systems that are discussed in this thesis are environmental monitoring, condition monitoring, design and installation principles, guidelines for safe operation of booster fans, fan interlocking, and risk assessment. The environmental status of underground mining operations with large booster fans is critical to the health and safety of the miners. Mining operations, especially in large deep coal mines, rely greatly upon the monitoring systems to create safe and healthy work conditions by monitoring carbon monoxide, methane, carbon dioxide, oxygen, nitrogen oxides, and smoke. Condition monitoring is the process of measuring the fan operating factors to evaluate and predict the health of mining machinery. In coal mine ventilation, condition monitoring includes the measurement and evaluation of the following factors: vibration, barometric pressure, noise, input power, motor and bearing temperatures, differential pressures, and air flow rate. The monitoring system network in a mine could become extremely complex if the monitors are not located at the right place. Recommendations are given for calculating the appropriate siting and spacing of monitors. Booster fans are assembled and installed to operate under harsh conditions; they are subject to wear and tear and malfunction. Installation principles are discussed in detail and recommendations are made for the safe operation of booster fans. Interlocking is one method of preventing the occurrence of unsafe conditions due to electrical or mechanical failures. It is described in detail, and the best practices used in other coal mining countries are summarized. To ensure the safe operation of booster fans and monitoring systems underground, a risk assessment was done, critical hazards were identified, and mitigation controls are outlined. |
