AC solar cells: An embedded "all in one" PV power system

Power converters constructed from discrete components are difficult to mass produce, and the installation involves a significant labor cost to have the proper interconnection among the panel, inverter and the grid. These facts indicate that the present PV technology may not be able to address the challenges involved in reaching the DOE target of $1/W. Therefore, a paradigm shift in the design of the entire PV power system is needed to reach this goal. In order to increase the converter reliability and watts/$, the active and passive elements of a power converter (especially capacitors and active switches such as MOSFETs, JFETs or IGBTs) could be embedded on the same substrate material used for fabricating the p-n junctions in the photovoltaic panel. To the knowledge of the author, there is no prior work in cell level power conversion, and therefore, this project idea could be considered as an "Out of the box" kind. A novel fabrication process is proposed in this paper demonstrating the integration of PV cells and two major components needed to build a power converter. Because of the cell level power conversion, PV panels constructed from these cells are likely to be immune to partial shading and hot-spot effects. The end goal of this research is to produce 120V/240V ac output directly from the panel. An extremely accurate device simulator (*Silvaco Athena/Atlas) was used to generate reasonably accurate characteristics of the proposed PV system.